Industries

Automotive and
Auto Ancillary

Why this Industry?

Automotive OEMs and their Tier-1/Tier-2 supply base operate under constant pressure to lift Overall Equipment Effectiveness (OEE), cut unplanned downtime, and hold global quality standards across multi-plant, multi-line operations — while a delayed engineering change or a traceability gap can stop a production line or trigger a recall. The same OEE and traceability discipline proven on Indian OEM and Tier-1 lines is what GCC automotive distribution and assembly operations are under equal pressure to hit. NOTE FOR REVIEW: no GCC automotive engagement exists yet — this is stated as market fit, not a delivered case. 

What We Bring

  • JMJ Lean Consulting — a Value Stream Mapping (VSM) workshop focused on one production line, identifying the biggest losses (downtime, speed, quality) and building a improvement roadmap before any technology is deployed. 
  • PlantConnect SFactory (*powered by AIPL) (Able Insights) — real-time OEE monitoring, loss analysis across the 16 TPM losses, and downtime interlocking so a line only restarts once an operator logs the reason; condition-based processing on bottleneck machines (CNC, injection moulding); Track & Trace for critical parts and subassemblies to meet OEM quality and recall requirements. 
  • ACTIN I4Verse / MES++ — integrating shop-floor data with ERP (SAP/Oracle) for a seamless digital thread from production scheduling to finished goods, so TPM data flows into enterprise systems rather than staying on the floor. 
  • ACTIN Tool Room Management — tracking tools, maintenance, calibration, and utilization. 
  • ACTIN Managed Services 5.0 — once live, managing the full IT/OT infrastructure for 24/7 uptime and continuous optimization. 

Engagement Model — The 3-Month OEE Improvement Pilot

PlantConnect SFactory deployed on one bottleneck line first, targeting a 15–20% OEE improvement inside three months — proof that then supports a plant-wide, and eventually multi-plant, rollout (land-and-expand). 

Ready to Rewire Your Enterprise?