Industries
Defence and Aerospace
Why this Industry?
Defense and aerospace programs run on long lifecycles, dispersed supplier networks, and some of the strictest compliance regimes of any manufacturing sector — where a stalled digital thread or a lost piece of engineering knowledge carries outsized cost and risk.
What We Bring
- Speed and Innovation: innovation cycles must move at the pace of, and even anticipate, emerging threats; contractors are under pressure to compress development timelines without sacrificing quality or compliance.
- Complexity of Modern Defense Systems: software, electronics, and mechanical components integrate across domains, with multidomain operations demanding a seamless synthesis of effort across service branches and suppliers; robust systems engineering and traceability from concept to sustainment are fundamental.
- Digital Collaboration: globalized supply chains and distributed development teams need secure, real-time data sharing that doesn’t get impeded by design silos.
- Regulatory Compliance: navigating frameworks such as AS9100D (Quality Management Systems), AQAP 2110 (design, development, production), and AQAP 2310 (aviation-specific) is non-negotiable, and the compliance burden is only growing as autonomy and AI enter these systems.
- Supplier Coordination & Risk Management: defense primes and Tier 1 suppliers depend on complex, dispersed supplier networks that need visibility, standardization, and proactive issue resolution.
- Lifecycle Integration & Traceability: a digital thread linking requirements, design, testing, and maintenance is becoming a differentiator, reducing risk and enabling faster decisions across the lifecycle.
The Cost Of Not Solving This
- 33% less profit for a product that arrives 6 months late to market.
- 25% of productivity lost every year to inefficiency.
- 40% of new parts introduced are duplicative or significantly similar to existing ones.
- 15% higher cost of quality, driven by more quality issues.
- 24% of compliance teams spend 8–10 hours a week on compliance work alone.
Plm Approach By Problem Category
- Complex Regulatory & Security Compliance — ITAR/CMMC access controls and audit trails built into the documentation process.
- Extremely Long Product Lifecycles — configuration managed through the digital thread, predictive maintenance supported by digital twins, and data continuity maintained across system generations.
- Unprecedented Product & Supply Chain Complexity — a single source of truth for data, integrated design for manufacturability, and orchestration of complex global supply chains.
- Intense Budget & Schedul Pressure — accelerated certification and production cycles, optimized inventory and maintenance costs, and a shift toward performance-based service models.
Priority Outcomes
15%
Reduction in development timeline
10%
Increase in production rate
10%
Reduction in total cost of quality
Engagement Model — The Digital Engineering Assessment
A sponsored engagement to understand pain points, quantify the value at stake, and discuss intelligent lifecycle use cases — the starting point before any platform consolidation or digitization work begins.
Case Studies
Case Study — From Paper to Platform: A Digital Engineering Transformation
Legacy tank engineering drawings, digital engineering practice
- A five-step journey: Digitize Drawings (scan and convert paper drawings) → Digital Catalogue (organize components hierarchically, from tank model down to individual parts and systems) → Component Records (structured profiles with part name, drawing reference, quantity in assembly, replacement category, and maintenance notes) → Spare Parts ID (flag each part as reusable, needing refurbishment, or requiring new sourcing) → Inventory Integration (sync the catalogue with real-time stores and inventory data).
- Outcome: refurbishment planning accelerated through real-time inventory visibility, reduced procurement cost through better spare-parts utilization, and faster engineering reference without manual search across archives.
- The catalogue becomes a searchable, central engineering knowledge repository — preserving institutional knowledge that would otherwise exist only on paper.
“Critical engineering knowledge is never lost.”
Case Study — CAD Data Consolidation for Engineering Through Sustainment
A global aerospace & defense OEM
- Challenge: without consolidated CAD data management, the organization couldn’t realize its vision of engineering through sustainment — it needed to keep its digital thread intact and consolidate technology and processes across programs.
- Solution: consolidated CAD data management on PTC Windchill and Creo to expand usage and yield efficiency.
- Impact: expanded system capabilities, improved functionality, security vulnerabilities addressed, and compatibility and compliance maintained.
On The Shop Floor: Digital Route Card
The same Digital Route Card accelerator referenced in Services → Application Modernization applies here: paperless manufacturing execution with end-to-end traceability, real-time data capture, operation-wise guidance, quality integration, production visibility, and integration with PLM/ERP/MES, plus analytics and reporting on top.

