Industries
Metals and Heavy Manufacturing
Why this Industry?
Metals, foundries, and heavy/off-highway equipment manufacturing are asset-intensive and safety-critical, with a large and immediate cost of unplanned breakdown on critical rotating equipment. The opportunity is to move from a run-to-failure culture to a predict-and-prevent one.
What We Bring
- PlantConnect SFactory (*powered by AIPL) — condition monitoring and vibration analysis (time- and frequency-domain/FFT) on critical rotating equipment such as pumps, motors, fans, and compressors, for early fault detection.
- Predictive Analytics — ML modelling on condition data to predict failures before they happen.
- Energy Monitoring — machine- and plant-level tracking to identify and eliminate waste.
- EnviroConnect (*powered by AIPL) — stack emissions, effluent quality, and ambient air monitoring for regulatory compliance.
- JMJ Lean Consulting — Total Productive Maintenance (TPM) and Kaizen to build a culture of reliability and zero breakdowns.
- ACTIN I4Verse & Data Lake — unifying condition, energy, and production data into one platform for deeper analytics.
- ACTIN Cloud & Managed Services — secure, scalable infrastructure for the resulting IIoT data volume.

